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FDG series vacuum Freeze drying equipment

SP series fruits and vegetables processing line in a complete set

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SSD series tunnel type quick- freezing machine

SP-II type dehydrated vegetable pretreatment production flow line

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  FDG series vacuum Freeze drying equipment

 

  Generals

Vacuum cryogenic drying technology is currently worldwide most advanced technology for food dehydration processing. Compared with the commonly used drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste and high content of nutritious components. The dried food basically

remains unchanged in its volume and shape, looks like sponge and has no shrinking. This drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage, exemplar etc.

  Working principle

The vacuum cryogenic drying is a drying method for dehydration and preservation of substances. It sublimes the moisture in the pre-processed substance from solid state into gaseous state by -30℃quick-freezing under the vacuum condition.

   

  Brief introduction to FDG series vacuum cryogenic drying equipment

FDG series vacuum cryogenic drying equipment is a new generation of food-processing equipment developed by our company on the basis of absorption of foreign advanced technology and combination with advantages of the domestic product in the parallel industry and is our new contribution to food-processing industry. In November 2002, the company firstly developed the cryogenic drying equipment with 280m2 drying surface area of single machine in China, which filled the gap in large-sized vacuum cryogenic drying equipment in China. At present, the company can manufacture series of such equipment with drying surface area of single machine from 0.5m2 ~280m2. Its customers are distributed in Zhejiang, Henan, Yunnan, Shandong, Fujian, Hainan, Hubei and other provinces. The machines nationwide are in good service and the quality of the freeze-dried food produced by this equipment fully complies with for the export standard.
FDG series vacuum cryogenic drying equipment mainly includes food pre-freezing system, drying bin system, heating system, vacuum system, refrigerating system, material conveying system, medium system, pneumatic system, cleaning and sterilizing system.

  Plan sketch map of FDG vacuum cryogenic drying production line

  Main characteristics of FDG series vacuum cryogenic drying equipment

The vacuum system is in combination structure of water-sealed pump + oil-sealed pump. The extraction of pre-vacuum is performed by oil-sealed pump group of large power and the vacuum for operation remains by water-sealed Roots pump group of small power so as to reduce energy consumption. Meanwhile, the water-sealed pump group can remove vacuity instability of the system due to poor water-removal performance of oil-sealed pump and emulsification deterioration of the pump oil.
Heating is conducted in closed water circulation system, where three-way adjusting valve is used for automatic adjustment of heat supply to the water circulation system to precisely control temperature of the heating plate. Besides, nitrogen is used for automatic pressure-keeping to ensure the working temperature of the hot water reaching 120℃.
The rear-installed and side-installed water-catching cold trap is adopted. Compared with the outside-installed cold trap, the former one has advantages of short canal, lower resistance, and smooth steam canal, uniform and high-efficient water-catching. The cold trap uses special method of ammonium single-phase circulating refrigeration. It is more stable in supplying refrigerating liquid and easier in operation than the general method of liquid supply.

 
 

  Main technical parameters of FDG series vacuum cryogenic drying equipment.

 
Parameters Model FDG-0.5 FDG-10 FDG-20 FDG-50 FDG-100 FDG-180 FDG-200 FDG-280
Drying area (m2) 0.5 10 20 50 100 175 200 275
Mean dehydrating amount (kg/h) 0.6 12 20 50 100 175 200 275
Size of material tray (m) 310×540×30 745×635×30 435×555×30 540×635×30
Number of material tray (pcs) 3 21 80 144 288 504 576 792
Size of pot (M) 1.5×1.6×1.6 φ1.4×2.1 φ1.8×2.4 φ2.4×4.8 φ2.4×8.9 φ2.4×14.8 φ2.4×16.6 φ2.4×21.9
Operation vacuum (pa) 13.3~200 26.6~200
Heating plate T (℃) Normal temperature~+120℃
Electric heating (Kw) 2 21 40          
Steam consumption (Kg/h 0.7Mpa)       140 270 470 540 750
Cold load consumption (Kw) 1.5 21.6

36

90 180 310 360 490
Installed power (Kw) 6.5 55.8 104.5 41.2refrigerating
machine
excluded
69.7
102.5
117.5
125.5
 
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